APA Hawaii Solar

The Ewa Beach Solar project in Kupono, Hawaii utilized 280 tons of hot-dip galvanized ground screws to support 120,000 solar panels, creating Oahu's largest renewable energy facility with four-hour battery storage capacity. Hot-dip galvanizing was selected for superior corrosion protection in the ocean-proximity environment, ensuring long-term durability for this major grid infrastructure project.

Date

Location

Kupono, HI
Description

The Challenge, The Solution, The Results

Customer

Awards

Project Size

280lbs

Components

Ground Screws

EWA Beach in Kupono is the biggest renewable energy project on Oahu to date with batteries, capable of storing four hours’ worth of electricity produced by the roughly 120,000 solar panels on 131 acres of land leased from the Navy. The new source of electricity provided to Hawaiian Electric’s grid will reduce pollution and assist the utility company in achieving a state goal of 100% power from renewable sources by 2045.

To ready the site for construction, more than 20 tons of junk and 66 tons of scrap metal were removed from the site, including abandoned cars, boats, appliances, tires and construction waste, according to the company. The site will now be home to a couple hundred grazing sheep on the property to eat grass that grows around and under the panels. More sheep could be added to the site depending on the pace of grazing. Lambscaping at its finest!

"Lambscaping- around a couple hundred sheep are on the site now to eat grass that grows around and under the panels"

280 tons of hot-dip galvanized USA produced grounds screws at various lengths were used in the Ewa Beach Solar project in Kupono, Hawaii. Fabricated in Ohio, the ground screws were shipped to the galvanizer and stored after galvanizing until the site was ready for the material to arrive. Hot-dip galvanizing was chosen for this project due to the corrosive environment from the proximity of the ocean. The use of hot-dip galvanized steel will extend the life cycle of the ground screws to allow for the flow of energy to Hawaii’s electric grid for years to come.

Gallery

Every Detail Tells Our Story

Dive deeper into this project with exclusive images that capture the craftsmanship, precision, and galvanizing expertise that brought this vision to life.

No items found.
Our Portfolio

Protecting America's Infrastructure One Dip at a Time

One Times Square

Hot-dip galvanizing enabled rapid construction for One Times Square's $500 million transformation, with 220 tons of steel processed in just two days to create the maintenance-free skeleton façade supporting the iconic ball drop building's new museum and viewing deck. This "set it and forget it" approach eliminated costly paint system maintenance while facilitating the historic landmark's evolution into a 12-floor visitor destination.

EV Battery Plant

LG Energy Solution and Honda's $4.4 billion joint venture EV battery plant in Jeffersonville, Ohio required over 1,000 tons of hot-dip galvanized steel across 2 million square feet, with 24-48 hour turnaround times to meet daily delivery schedules for this massive facility creating 2,200 jobs.

Oklahoma State Boone Pickens Stadium Renovation Phase 2

Oklahoma State University's $55 million Boone Pickens Stadium renovation utilized 1,800 linear feet of hot-dip galvanized handrails with specialized thread protection services and rapid 48-hour turnarounds to enhance fan safety and experience.

OSU Wexner Medical Center Inpatient Hospital

OSU Wexner Medical Center's $1.9 billion inpatient hospital tower utilized hot-dip galvanized steel for mechanical floors 7-10, including HVAC louvre support and curtain wall systems housing equipment at the top of Ohio State University's largest capital project in history.

Ready to Transform Your Project with Industry-Leading Galvanizing?

Don't let corrosion compromise your investment. Partner with V&S Galvanizing for proven protection that outlasts the competition. Our expert team delivers custom solutions, rapid turnaround, and nationwide reliability that keeps your project on schedule and on budget.

Hot dip galvanizing steel