One Times Square

Hot-dip galvanizing enabled rapid construction for One Times Square's $500 million transformation, with 220 tons of steel processed in just two days to create the maintenance-free skeleton façade supporting the iconic ball drop building's new museum and viewing deck. This "set it and forget it" approach eliminated costly paint system maintenance while facilitating the historic landmark's evolution into a 12-floor visitor destination.

Date

August 2024

Location

Manhattan, NY
Description

The Challenge, The Solution, The Results

Customer

Awards

Project Size

220 tons

Components

Exterior Façade, Viewing Deck and Interior Splice Connections

Working around the existing 1906 structure, One Times Square presented interesting design and field challenges for Orange County Iron Works and Gabriel Steel Erectors. To save time, hot dip galvanizing was used in the interior of the building for all the HHS splice connections and typical beams instead of a primer paint system. 

The outer skeleton façade is made up of all galvanized steel tubing and beams to provide decades of maintenance-free corrosion protection. The specifier chose to utilize galvanized steel for just that reason; to avoid the costly routine repair of a paint system, the idea was to install the hot dip galvanized steel and not have to give thought to maintenance: a ‘set it and forget it approach’.

The 220 tons tube and beam for the skeleton came in truckloads of steel that were turned around in two days by the galvanizer. No other coating system could have been applied as quickly as hot dip galvanizing. The quick turnaround of the factory-controlled hot dip galvanizing process allowed the galvanizer to match the different components together and ship directly to the job site.

“The building’s next chapter will build on that legacy, creating a new destination in the heart of Times Square for the next generation.”

The 120-year-old One Times Square, formerly the headquarters for The New York Times, is undergoing renovations for a new museum experience and viewing deck that will provide visitors with an elevated perspective of Times Square and a view of the one and only New Year's Eve Ball--and AISC and the Structural Engineers Association of New York recently hosted a site visit to take a closer look!

Check out a few highlights of the site tour, including a view of that famously festive ball and a peek at some of the architecturally exposed structural steel (AESS) elements on the new deck.

Gallery

Every Detail Tells Our Story

Dive deeper into this project with exclusive images that capture the craftsmanship, precision, and galvanizing expertise that brought this vision to life.

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